Machines to manufacture wire wound motors of Mixer Grinders - Water filters - Hand Blenders - Vacuum Cleaners.
Individual Machines or Complete Automated Line Solutions being Offered. Link to Video
Shaft & Commutator Press
Automatic Press to insert Shaft and Commutator to the stack with orientation and position
Slot Insulation Insertion
Insertion of a formed & cut to length insulation material to the slot automatically
Armature Winder
Fully Automatic Double flyer armature winding with hooking and wire-cutting
Hot Stacking
AC or DC (50Hz or Mid-frequency) fully process controlled Tang welding to commutator
Wedge Inserter
Insertion of a formed & cut to length wedges to the slot automatically
Trickle Impregnation
Varnishing by trickle or dip after pre-heating and post cured with Ceramic or IR heaters
Commutator Turning
Turning of Commutator using PCD on its own axis by resting on V Blocks & Belt driven
Bar to Bar Measurement
Measurement of Diameter, TIR (Total Indicative Runout), Segment to Segment jump value of the commutator after turning for quality check.
Armature Balancing
Balancing by addition of weight or by reduction by milling in Two planes
Stator - Insulation Insertion
Insertion of a formed & cut to length insulation material to the stator slots automatically
Stator - Inline Winding
Automatic Two pole inline winding with One or Two taps and with auto former insertion feature
Electrical Testing
Certifying quality by testing of Coil & Joint resistance, Surge & High Voltage for Armature & Stator
All above machines are available as standalone or with walking beam conveyor and auto loader fitted for unattended auto operation